Thermally assisted magnetic head, head gimbal assembly, and hard disk drive

ABSTRACT

A thermally assisted magnetic head comprises: a slider substrate, a first surface located opposite to a medium-facing surface, and side surfaces located between the medium-facing surface and the first surface; a magnetic head portion having a near-field light generator on the medium-facing surface side, and a magnetic recording element, the magnetic head portion being fixed to one of the side surfaces; and a laser diode element a relative position of which to the slider substrate is fixed so that emitted light thereof can reach the near-field light generator; a relation of λin&lt;λmax is satisfied, where λin is a wavelength of the emitted light from the laser diode element immediately before the emitted light reaches the near-field light generator, and λmax is a wavelength of irradiating light at which an efficiency of generation of near-field light generated from the near-field light generator is maximum.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a thermally assisted magnetic head for writing of signals by thermally assisted magnetic recording and to a head gimbal assembly (HGA) with this thermally assisted magnetic head, and a hard disk drive with this HGA.

2. Related Background of the Invention

As the recording density of the hard disk drive increases, further improvement is demanded in the performance of the thin film magnetic head. The thin film magnetic head commonly used is a composite type thin film magnetic head of a structure in which a magnetic detecting element such as a magneto-resistive (MR) effect element and a magnetic recording element such as an electromagnetic coil element are stacked, and these elements are used to read and write data signals from and into a magnetic disk as a magnetic recording medium.

In general, the magnetic recording medium is a kind of a discontinuous body of fine magnetic particles aggregated, and each of the fine magnetic particles is made in a single magnetic domain structure. A recording bit is composed of a plurality of fine magnetic particles. Therefore, in order to increase the recording density, it is necessary to decrease the size of the fine magnetic particles and thereby decrease unevenness at borders of recording bits. However, the decrease in the size of the fine magnetic particles raises the problem of degradation of thermostability of magnetization due to decrease of volume.

A measure of the thermostability of magnetization is given by K_(U)V/k_(B)T. In this case, K_(U) represents the magnetic anisotropy energy of the fine magnetic particles, V the volume of one magnetic particle, k_(B) the Boltzmann constant, and T absolute temperature. The decrease in the size of fine magnetic particles is nothing but decrease in V, and, without any countermeasures, the decrease in V will lead to decrease of K_(U)V/k_(B)T and degradation of the thermostability. A conceivable countermeasure to this problem is to increase K_(U) at the same time, but this increase of K_(U) will lead to increase in the coercive force of the recording medium. In contrast to it, the intensity of the writing magnetic field by the magnetic head is virtually determined by the saturation magnetic flux density of a soft magnetic material making the magnetic poles in the head. Therefore, the writing becomes infeasible if the coercive force exceeds a tolerance determined from this limit of writing magnetic field intensity.

As a method of solving this problem of thermostability of magnetization there is the following proposal of so-called thermally assisted magnetic recording: while a magnetic material with large K_(U) is used, heat is applied to the recording medium immediately before application of the writing magnetic field, to decrease the coercive force, and writing is performed in that state. This recording is generally classified under magnetic dominant recording and optical dominant recording. In the magnetic dominant recording, the dominant of writing is an electromagnetic coil element and the radiation diameter of light is larger than the track width (recording width). On the other hand, in the optical dominant recording, the dominant of writing is a light radiating portion and the radiation diameter of light is approximately equal to the track width (recording width). Namely, the magnetic field determines the spatial resolution in the magnetic dominant recording, whereas the light determines the spatial resolution in the optical dominant recording.

Patent Documents (International Publication WO92/02931 (JP-A 6-500194), International Publication WO98/09284 (JP-A 2002-511176), Japanese Patent Application Laid-Open No. 10-162444, International Publication WO99/53482 (JP-A 2002-512725), Japanese Patent Application Laid-Open No. 2000-173093, Japanese Patent Application Laid-Open No. 2002-298302, Japanese Patent Application Laid-Open No. 2001-255254) and Non-patent Document (Shintaro Miyanishi et al., “Near-field Assisted Magnetic Recording” IEEE TRANSACTIONS ON MAGNETICS, 2005, Vol. 41, No. 10, p. 2817-2821) disclose the thermally assisted magnetic head recording apparatus of this type, in the structure in which a light source such as a semiconductor laser is located at a position apart from a slider with a magnetic recording element for generating a magnetic field and in which light from this light source is guided through an optical fiber, a lens, etc. to a medium-facing surface of the slider.

Furthermore, Patent Documents (Japanese Patent Application Laid-Open No. 2001-283404, Japanese Patent Application Laid-Open No. 2001-325756, Japanese Patent Application Laid-Open No. 2004-158067, Japanese Patent Application Laid-Open No. 2004-303299) and Non-patent Document (Keiji Shono and Mitsumasa Oshiki “Status and Problems of Thermally Assisted Magnetic Recording” Journal of the Magnetics Society of Japan, 2005, Vol. 29, No. 1, p. 5-13) disclose the thermally assisted magnetic head in which the magnetic recording element and the light source are integrated on a side surface of the slider, and the thermally assisted magnetic head in which the magnetic recording element and the light source are integrated on the medium-facing surface of the slider.

Studies have also been conducted on the magnetic heads using SIL (Solid Immersion Lens) being a high-efficiency condenser element or a plasmon probe being a near-field light generating element. Patent Document (U.S. Pat. No. 6,795,630) discloses an apparatus with the plasmon probe at the tip of a planar waveguide.

SUMMARY OF THE INVENTION

However, the temperature of the laser diode element (semiconductor laser element) being the light source rises during the recording operation of the thermally assisted magnetic head. It is known that the laser diode element decreases the intensity of emitted light with increase in the temperature of the element. The decrease in the intensity of the emitted light leads to insufficient heating of the recording medium and, in turn, insufficient reduction of coercivity, thereby causing writing failure.

For preventing such failure, it can be contemplated that a temperature detecting element is disposed near the laser diode element and its detection result is fed back to a power supply unit of the laser diode element so as to keep the intensity of the emitted light constant. However, this method, if employed, will complicate the structure of the thermally assisted magnetic head and increase production cost.

The present invention has been accomplished in view of this problem, and an object of the present invention is to provide a thermally assisted magnetic head capable of preventing the insufficient heating of the recording medium due to the rise in temperature of the laser diode element, in a simple structure, an HGA with this thermally assisted magnetic head, and a hard disk drive with this HGA.

A thermally assisted magnetic head according to the present invention is a thermally assisted magnetic head comprising: a slider substrate having a medium-facing surface, a first surface located opposite to the medium-facing surface, and side surfaces located between the medium-facing surface and the first surface; a magnetic head portion having a near-field light generator on the medium-facing surface side, and a magnetic recording element located in proximity to the near-field light generator, the magnetic head portion being fixed to one of the side surfaces of the slider substrate; and a laser diode element a relative position of which to the slider substrate is fixed so that emitted light thereof can reach the near-field light generator; wherein a relation of λin<λmax is satisfied, where λin is a wavelength of the emitted light from the laser diode element immediately before the emitted light reaches the near-field light generator, and λmax is a wavelength of irradiating light at which an efficiency of generation of near-field light generated from the near-field light generator is maximum when the near-field light generator is irradiated with the irradiating light.

According to the present invention, the light emitted from the laser diode element reaches the near-field light generator, and thus the near-field light generator generates near-field light. Since the near-field light generator is located in proximity to the magnetic recording element on the medium-facing surface, the temperature rises in a recording region of the magnetic recording medium opposed to the medium-facing surface, to temporarily lower the coercive force of the recording region. The magnetic recording element is energized during this period of the lowered coercive force to generate a writing magnetic field and thereby to write information in the recording region.

Furthermore, since the positional relation between the magnetic head portion and the slider substrate is similar to that of the conventional magnetic heads, i.e., since the integration surface of the magnetic head portion is parallel to the side faces of the slider substrate and perpendicular to the medium-facing surface, the magnetic recording element of the magnetic head portion can be readily formed by the production methods of the conventional thin film magnetic heads.

Moreover, the present invention can adequately prevent the insufficient heating of the magnetic recording medium even if the temperature of the laser diode element rises during the operation of the thermally assisted magnetic head. Namely, it is known that the laser diode element decreases the intensity of emitted light with increase in the temperature of itself and shifts the wavelength of the emitted light to the longer wavelength side. In the present invention, the wavelength kin of the emitted light from the laser diode element immediately before arrival at the near-field light generator is shorter than the wavelength λmax of the irradiating light to most efficiently generate the near-field light from the near-field light generator, i.e., the wavelength λmax of the irradiating light capable of generating the near-field light at the highest intensity upon irradiation of the near-field light generator with the irradiating light at a constant intensity. This results in shifting the wavelength of the emitted light from the laser diode element to the longer wavelength side and thereby increasing the efficiency of generation of the near-field light. As a result, compensation is made for the decease in the intensity of the emitted light from the laser diode element due to the temperature rise and the decrease in the intensity of the near-field light is adequately prevented whereby the recording region of the magnetic recording medium can be sufficiently heated.

Preferably, the magnetic head portion further has a core of a planar waveguide including a light exit face on which the near-field light generator is formed, and the emitted light from the laser diode element is incident to a light entrance face of the planar waveguide. This configuration causes the emitted light from the laser diode element to enter the light entrance face of the planar waveguide, so that the emitted light from the laser diode element can be readily guided to the near-field light generator.

Preferably, the thermally assisted magnetic head further comprises a light source support substrate having a second surface fixed to the first surface of the slider substrate, the light entrance face is formed in a surface opposite to the light exit face, and the laser diode element is fixed to the light source support substrate so as to face the light entrance face.

Since in this configuration the laser diode element is fixed to the light source support substrate and the first surface of the slider substrate is fixed to the second surface of the light source support substrate, the positional relation is fixed between the slider substrate and the laser diode element. Since the laser diode element faces the light entrance face of the core, there is no long-distance light propagation through an optical fiber, a lens, a mirror, or the like, whereby the emitted light from the laser diode element can be guided to the near-field light generator on the medium-facing surface, while allowing some mounting error and coupling loss of light, and the structure is also simplified.

Furthermore, since the laser diode element is located at a position apart from the medium-facing surface and near the slider, this configuration suppresses the adverse effect of the heat generated from the laser diode element, on the magnetic recording element and others and possibilities of contact and the like between the laser diode element and the medium.

An HGA according to the present invention preferably comprises the above-described thermally assisted magnetic head, and a suspension supporting the thermally assisted magnetic head. A hard disk drive according to the present invention preferably comprises the above-described HGA, and a magnetic recording medium facing the medium-facing surface.

The hard disk drive with the foregoing HGA is able to adequately reduce the occurrence of the writing failure due to the insufficient heating of the magnetic recording medium.

The thermally assisted magnetic head, and the HGA and the hard disk drive with this thermally assisted magnetic head according to the present invention are able to prevent the insufficient heating of the recording medium due to the rise in the temperature of the laser diode element in the simple structure.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a hard disk drive according to an embodiment.

FIG. 2 is a perspective view of an HGA 17.

FIG. 3 is an enlarged perspective view of a part near a thermally assisted magnetic head 21 shown in FIG. 1.

FIG. 4 is a sectional view of the thermally assisted magnetic head 21 shown in FIG. 3, taken along line IV-IV and in the direction of arrows.

FIG. 5 is a circuit diagram of the thermally assisted magnetic head 21.

FIG. 6 is a plan view of a major part of the magnetic head as seen from the medium-facing surface side.

FIG. 7 is a perspective view of a major part of the thermally assisted magnetic head 21.

FIG. 8 is a perspective view of a near-field light generator (plasmon probe) 36 as seen from the medium-facing surface S.

FIG. 9 is a graph showing the simulation result of relationship of wavelength λ (nm) of incident light to the near-field light generator 36 against near-field light intensity I (a.u.).

FIG. 10 is a graph showing the simulation result of relationship of wavelength λ (nm) of incident light to the near-field light generator 36 against near-field light intensity I (a.u.).

FIG. 11 is a graph showing the simulation result of relationship of wavelength λ (nm) of incident light to the near-field light generator 36 against near-field light intensity I (a.u.).

FIG. 12 is a graph showing the simulation result of relationship of wavelength λ (nm) of incident light to the near-field light generator 36 against near-field light intensity I (a.u.).

FIG. 13 is a graph showing the simulation result of relationship of wavelength λ (nm) of incident light to the near-field light generator 36 against near-field light intensity I (a.u.).

FIG. 14 is a perspective view of a laser diode 40.

FIG. 15A is a perspective view for explaining an embodiment of a method of forming the waveguide 35 and near-field light generator 36.

FIG. 15B is a perspective view for explaining an embodiment of a method of forming the waveguide 35 and near-field light generator 36.

FIG. 15C is a perspective view for explaining an embodiment of a method of forming the waveguide 35 and near-field light generator 36.

FIG. 15D is a perspective view for explaining an embodiment of a method of forming the waveguide 35 and near-field light generator 36.

FIG. 16A is a perspective view for explaining the embodiment of the method of forming the waveguide 35 and near-field light generator 36.

FIG. 16B is a perspective view for explaining the embodiment of the method of forming the waveguide 35 and near-field light generator 36.

FIG. 16C is a perspective view for explaining the embodiment of the method of forming the waveguide 35 and near-field light generator 36.

FIG. 17A is a perspective view showing a production method of the thermally assisted magnetic head.

FIG. 17B is a perspective view showing a production method of the thermally assisted magnetic head.

FIG. 18 is a perspective view of near-field generators 36 of “bow tie type” structure.

FIG. 19 is a sectional view of a magnetic head according to a modification of the embodiment.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Embodiments for carrying out the present invention will be described below in detail with reference to the accompanying drawings. In each of the drawings, the same elements will be denoted by the same reference numerals. It is also noted that the dimensional ratios in and between the constituent elements in the drawings are arbitrary, for easier understanding of the drawings.

(Hard Disk Drive)

FIG. 1 is a perspective view of a hard disk drive according to an embodiment.

The hard disk drive 1 has magnetic disks 10 consisting of a plurality of magnetic recording media to rotate around a rotation shaft of spindle motor 11, an assembly carriage device 12 for positioning each thermally assisted magnetic head 21 on a track, and a recording, reproduction, and emission control circuit (control circuit) 13 for controlling writing and reading operations of each thermally assisted magnetic head 21 and for controlling a laser diode as a light source for emitting laser light for thermally assisted magnetic recording, which will be detailed later.

The assembly carriage device 12 is provided with a plurality of drive arms 14. These drive arms 14 are angularly rockable around a pivot bearing shaft 16 by voice coil motor (VCM) 15, and are stacked in the direction along this shaft 16. A head gimbal assembly (HGA) 17 is attached to the distal end of each drive arm 14. Each HGA 17 is provided with a thermally assisted magnetic head 21 so that it faces the surface of each magnetic disk 10. The surface of the magnetic head 21 facing the surface of the magnetic disk 10 is a medium-facing surface S (which is also called an air bearing surface) of the thermally assisted magnetic head 21. The number of each of magnetic disks 10, drive arms 14, HGAs 17, and thermally assisted magnetic heads 21 may be one.

(HGA)

FIG. 2 is a perspective view of an HGA 17. In the same drawing the medium-facing surface S of HGA 17 is illustrated up.

The HGA 17 is constructed by fixing the thermally assisted magnetic head 21 to a distal end of suspension 20 and electrically connecting one end of wiring member 203 to terminal electrodes of the thermally assisted magnetic head 21. The suspension 20 is composed mainly of a load beam 200, a flexure 201 with elasticity fixed and supported on this load beam 200, a tongue portion 204 formed in a plate spring shape at the tip of the flexure, a base plate 202 disposed on the base part of the load beam 200, and a wiring member 203 disposed on the flexure 201 and consisting of a lead conductor and connection pads electrically connected to the both ends of the lead conductor.

It is obvious that the structure of the suspension in the HGA 17 is not limited to the above-described structure. An IC chip for driving of the head may be mounted midway in the suspension 20, though not shown.

(Thermally Assisted Magnetic Head)

FIG. 3 is an enlarged perspective view of a part near the thermally assisted magnetic head 21 shown in FIG. 1.

The wiring member 203 has a pair of electrode pads 237, 237 for recording signal, a pair of electrode pads 238, 238 for readout signal, and a pair of electrode pads 247, 248 for driving of the light source.

The thermally assisted magnetic head 21 has a configuration in which a slider 22, and a light source unit 23 having a light source support substrate 230 and a laser diode (light emitting element) 40 as a light source for thermally assisted magnetic recording are bonded and fixed to each other so that a back surface (first surface) 2201 of a slider substrate 220 is in contact with a bond surface (second surface) 2300 of the light source support substrate 230. The back surface 2201 of the slider substrate 220 herein is a surface opposite to the medium-facing surface S of the slider 22. A bottom surface 2301 of the light source support substrate 230 is bonded to the tongue portion 204 of the flexure 201, for example, with an adhesive such as epoxy resin.

The slider 22 has a slider substrate 220, and a magnetic head portion 32 for performing writing and reading of data signal.

The slider substrate 220 is of a plate shape and has the medium-facing surface S processed so as to achieve an appropriate levitation amount. The slider substrate 220 is made of electrically conductive AlTiC (Al₂O₃—TiC) or the like.

The magnetic head portion 32 is formed on an integration surface 2202 which is a side surface approximately perpendicular to the medium-facing surface S of the slider substrate 220. The magnetic head portion 32 has an MR effect element 33 as a magnetic detecting element for detecting magnetic information, an electromagnetic coil element 34 as a perpendicular (or, possibly, longitudinal) magnetic recording element for writing magnetic information by generation of a magnetic field, a waveguide (core) 35 as a planar waveguide provided through between the MR effect element 33 and the electromagnetic coil element 34, a near-field light generator (plasmon probe) 36 for generating near-field light for heating a recording layer portion of a magnetic disk, and an insulating layer (cladding) 38 formed on the integration surface 2202 so as to cover these MR effect element 33, electromagnetic coil element 34, core 35, and near-field light generator 36.

Furthermore, the magnetic head portion 32 has a pair of electrode pads 371, 371 for signal terminals formed on an exposed surface of the insulating layer 38 and connected respectively to input and output terminals of the MR effect element 33, a pair of electrode pads 373, 373 for signal terminals connected respectively to the two ends of the electromagnetic coil element 34, and an electrode pad 375 for ground electrically connected to the slider substrate 220. The electrode pad 375 electrically connected through a via hole 375 a to the slider substrate 220 is connected through a bonding wire to the electrode pad 247 of the flexure 201 and a potential of the slider substrate 220 is controlled, for example, to the ground potential by the electrode pad 247.

Each of the end faces of the MR effect element 33, electromagnetic coil element 34, and near-field light generator 36 is exposed on the medium-facing surface S. The two ends of the laser diode 40 are connected to the electrode pads 47, 48, respectively.

FIG. 4 is a sectional view of the thermally assisted magnetic head 21 shown in FIG. 3, taken along line IV-IV and in the direction of arrows.

The MR effect element 33 includes an MR laminate 332, and a lower shield layer 330 and an upper shield layer 334 located at respective positions on both sides of this MR laminate 332. The lower shield layer 330 and the upper shield layer 334 can be made, for example, of a magnetic material of NiFe, CoFeNi, CoFe, FeN, FeZrN, or the like and in the thickness of about 0.5-3 μm by a pattern plating method including a frame plating method, or the like. The upper and lower shield layers 334 and 330 prevent the MR laminate 332 from being affected by an external magnetic field serving as noise.

The MR laminate 332 includes a magneto-resistance effect film such as an in-plane conduction type (CIP (Current In Plane)) Giant Magneto Resistance (GMR) multilayer film, a perpendicular conduction type (CPP (Current Perpendicular to Plane)) GMR multilayer film, or a Tunnel Magneto Resistance (TMR) multilayer film, and is sensitive to a signal magnetic field from the magnetic disk with very high sensitivity.

For example, when the MR laminate 332 includes a TMR effect multilayer film, it has a structure in which the following layers are stacked in order: an antiferromagnetic layer made of IrMn, PtMn, NiMn, RuRhMn, or the like and in the thickness of about 5-15 nm; a magnetization fixed layer comprised, for example, of CoFe or the like as a ferromagnetic material, or two layers of CoFe or the like with a nonmagnetic metal layer of Ru or the like in between, and having the magnetization direction fixed by the antiferromagnetic layer; a tunnel barrier layer of a nonmagnetic dielectric material made, for example, by oxidizing a metal film of Al, AlCu, or the like about 0.5-1 nm thick by oxygen introduced into a vacuum chamber, or by native oxidation; and a magnetization free layer comprised, for example, of two layered films of CoFe or the like about 1 nm thick as a ferromagnetic material and NiFe or the like about 3-4 nm thick, and effecting tunnel exchange coupling through the tunnel barrier layer with the magnetization fixed layer.

An interelement shield layer 148 made of the same material as the lower shield layer 330 is formed between the MR effect element 33 and the waveguide 35. The interelement shield layer 148 performs a function of shielding the MR effect element 33 from a magnetic field generated by the electromagnetic coil element 34 and preventing external noise during readout. A backing coil portion may also be further formed between the interelement shield layer 148 and the waveguide 35. The backing coil portion generates a magnetic flux to cancel a magnetic flux loop generated by the electromagnetic coil element 34 and passing via the upper and lower electrode layers of the MR effect element 33, and thereby suppresses the Wide Area Track Erasure (WATE) phenomenon being an unwanted writing or erasing operation on the magnetic disk.

The insulating layer 38 made of alumina or the like is formed between the shield layers 330, 334 on the opposite side to the medium-facing surface S of the MR laminate 332, on the opposite side to the medium-facing surface S of the shield layers 330, 334, 148, between the lower shield layer 330 and the slider substrate 220, and between the interelement shield layer 148 and the waveguide 35.

When the MR laminate 332 includes a CIP-GMR multilayer film, upper and lower shield gap layers for insulation of alumina or the like are provided between each of the upper and lower shield layers 334 and 330, and the MR laminate 332. Furthermore, an MR lead conductor layer for supplying a sense current to the MR laminate 332 to extract reproduction output is formed though not shown. On the other hand, when the MR laminate 332 includes a CPP-GMR multilayer film or a TMR multilayer film, the upper and lower shield layers 334 and 330 also function as upper and lower electrode layers, respectively. In this case, the upper and lower shield gap layers and MR lead conductor layer are unnecessary and omitted.

A hard bias layer HM (cf. FIG. 7) of a ferromagnetic material such as CoTa, CoCrPt, or CoPt, for applying a vertical bias magnetic field for stabilization of magnetic domains, is formed on each of both sides in the track width direction of the MR laminate 332.

The electromagnetic coil element 34 is preferably one for perpendicular magnetic recording and, as shown in FIG. 4, has a main magnetic pole layer 340, a gap layer 341 a, a coil insulating layer 341 b, a coil layer 342, and an auxiliary magnetic pole layer 344.

The main magnetic pole layer 340 is a magnetic guide for guiding a magnetic flux induced by the coil layer 342, up to the recording layer of the magnetic disk (medium) as a target of writing, while converging the magnetic flux. The end of the main magnetic pole layer 340 on the medium-facing surface S side preferably has a width in the track width direction (depth direction in FIG. 4) and a thickness in the stack direction (horizontal direction in FIG. 4) smaller than those of the other portions. This results in permitting the main magnetic pole layer to generate a fine and strong writing magnetic field adapted for high recording density.

The end portion of the auxiliary magnetic pole layer 344 on the medium-facing surface S side, which is magnetically coupled with the main magnetic pole layer 340, forms a trailing shield portion wider in a layer section than the other portion of the auxiliary magnetic pole layer 344. The auxiliary magnetic pole layer 344 is opposed through the gap layer (cladding) 341 a and coil insulating layer 341 b made of an insulating material such as alumina, to the end of the main magnetic pole layer 340 on the medium-facing surface S side. When the auxiliary magnetic pole layer 344 of this configuration is provided, the magnetic field gradient becomes steeper between the auxiliary magnetic pole layer 344 and the main magnetic pole layer 340 near the medium-facing surface S. This results in decreasing jitter of signal output and permitting decrease in the error rate during readout.

The auxiliary magnetic pole layer 344 is made, for example, in the thickness of about 0.5 to about 5 μm and, for example, of an alloy of two or three out of Ni, Fe, and Co or an alloy containing these as principal ingredients and doped with a predetermined element by frame plating, sputtering, or the like.

The gap layer 341 a separates the coil layer 342 from the main magnetic pole layer 340 and is made, for example, in the thickness of about 0.01 to about 0.5 μm and, for example, of Al₂O₃ or DLC or the like by sputtering, CVD, or the like.

The coil layer 342 is made, for example, in the thickness of about 0.5 to about 3 μm and, for example, of Cu or the like by frame plating or the like. The rear end of the main magnetic pole layer 340 is coupled with the portion of the auxiliary magnetic pole layer 344 apart from the medium-facing surface S and the coil layer 342 is formed so as to surround this coupling portion.

The coil insulating layer 341 b separates the coil layer 342 from the auxiliary magnetic pole layer 344 and is made, for example, in the thickness of about 0.1 to about 5 μm and of an electric insulating material such as thermally cured alumina or resist layer or the like.

FIG. 5 is a circuit diagram of the thermally assisted magnetic head 21.

One of wires forming the wiring member 203 is electrically connected through the electrode pad 247 and electrode pad 47 to the cathode of the laser diode 40, and another wire is electrically connected through the electrode pad 248 and electrode pad 48 to the anode of the laser diode 40. The laser diode 40 emits light with supply of a drive current between the electrode pads 247, 248. This light travels through the core of the planar waveguide and the medium-facing surface S (cf. FIG. 4) to irradiate a recording region R of the magnetic recording medium.

Another pair of wires forming the wiring member 203 are connected through the electrode pads 237, bonding wires BW, and electrode pads 371 to the two ends of the electromagnetic coil element 34. When a voltage is applied between the pair of electrode pads 237, an electric current is fed to the electromagnetic coil element 34 as a magnetic recording element to generate a writing magnetic field. In the thermally assisted magnetic head 21, the light emitted from the laser diode 40 is incident to a light entrance face 354 of the core 35 of the planar waveguide and emerges from a light exit face thereof provided in the medium-facing surface S to irradiate the recording region R of the magnetic recording medium (cf. FIG. 4). Therefore, the temperature rises in the recording region R of the magnetic recording medium facing the medium-facing surface, to temporarily lower the coercive force of the recording region R. Information can be written in the recording region R when the electromagnetic coil element 34 is energized during this period of the lowered coercive force.

Another pair of wires forming the wiring member 203 are connected through the electrode pads 238, bonding wires BW, and electrode pads 373 to the two ends of the MR effect element 33, respectively. When a voltage is applied between the pair of electrode pads 238, a sense current flows to the MR effect element 33. Information written in the recording region R can be read out with flow of the sense current to the MR effect element 33.

FIG. 6 is a plan view of a major part of the magnetic head as seen from the medium-facing surface side.

The tip of the main magnetic pole layer 340 on the medium-facing surface S side is tapered in a shape of such an inverted trapezoid that the length of the side on the leading side or slider substrate 220 side is shorter than the length of the side on the trailing side.

The end face of the main magnetic pole layer 340 on the medium-facing surface side is provided with a bevel angle θ, in order to avoid unwanted writing or the like on an adjacent track by influence of a skew angle made by actuation with a rotary actuator. The magnitude of the bevel angle θ is, for example, approximately 15°. In practice, the writing magnetic field is generated mainly near the longer side on the trailing side and in the case of the magnetic dominant recording, the length of this longer side determines the width of the writing track.

Here the main magnetic pole layer 340 is preferably made, for example, in the total thickness of about 0.01 to about 0.5 μm at the end portion on the medium-facing surface S side and in the total thickness of about 0.5 to about 3.0 μm at the portions other than this end portion and, for example, of an alloy of two or three out of Ni, Fe, and Co or an alloy containing the foregoing elements as main ingredients and doped with a predetermined element by frame plating, sputtering, or the like. The track width can be, for example, 100 nm.

FIG. 7 is a perspective view of a major part of the thermally assisted magnetic head 21.

When the X-axis is set along the thickness direction of the waveguide (core) 35, the Y-axis along the width direction, and the Z-axis along the longitudinal direction, the light emitted along the Z-axis from the light emitting surface of the laser diode 40 is incident to the light entrance face 354.

The core 35 is located between the MR effect element 33 and the electromagnetic coil element 34, extends in parallel with the integration surface (YZ plane) 2202 (cf. FIG. 4), extends from the medium-facing surface S of the magnetic head portion 32 to the surface 32 a opposite to the medium-facing surface S of the magnetic head portion 32, and is of a rectangular plate shape in the present example. The core 35 has two side faces 351 a, 351 b both extending from the medium-facing surface S and opposed in the track width direction, and two upper face 352 a and lower face 352 b parallel to the integration surface 2202, and the core 35 also has a light exit face 353 forming the medium-facing surface S, and a light entrance face 354 opposite to the light exit face 353. The upper face 352 a, the lower face 352 b, and the two side faces 351 a, 351 b of the waveguide 35 are in contact with the insulating layer 38 having the refractive index smaller than that of the waveguide 35 and functioning as a cladding for the waveguide 35.

This waveguide 35 is able to guide light incident through the light entrance face 354, to the light exit face 353 as the end face on the medium-facing surface S side, while reflecting the light on the two side faces 351 a, 351 b, the upper face 352 a, and the lower face 352 b. The width W35 of the core 35 in the track width direction can be, for example, 1-200 μm, the thickness T35, for example, 2-10 μm, and the height H35 10-300 μm.

The core 35 is made, for example, by sputtering or the like, from a dielectric material which has the refractive index n higher than that of the material making the insulating layer 38, everywhere. For example, in a case where the insulating layer 38 as a cladding is made of SiO₂ (n=1.5), the core 35 may be made of Al₂O₃ (n=1.63). Furthermore, in a case where the insulating layer 38 is made of Al₂O₃ (n=1.63), the core 35 may be made of Ta₂O₅ (n=2.16), Nb₂O₅ (n=2.33), TiO (n=2.3-2.55), or TiO₂ (n=2.3-2.55). When the core 35 is made of one of such materials, the total reflection condition is met at the interface, in addition to the good optical characteristics of the material itself, so as to decrease the propagation loss of laser light and increase the efficiency of generation of near-field light.

The near-field light generator 36 is a platelike member disposed nearly in the center of the light exit face 353 of the waveguide 35. The near-field light generator 36 is buried in the light exit face 353 of the waveguide 35 so that the end face thereof is exposed in the medium-facing surface S. When the near-field light generator 36 is irradiated with the light from the laser diode 40, it generates the near-field light. When the near-field light generator 36 is irradiated with the light, electrons in the metal making the near-field light generator 36 come to oscillate in a plasma (plasma oscillation) to cause concentration of the electric field at the distal end. Since a spread of this near-field light is approximately equal to the radius of the distal end of the plasmon probe, we can enjoy a pseudo effect of narrowing down the emitted light to below the diffraction limit if the radius of the distal end is set to below the track width.

The main magnetic pole layer 340 extends from the helical center of the coil layer 342 toward the medium-facing surface S. When an electric current is fed to the coil layer 342, a magnetic field is guided through the main magnetic pole layer 340 to the medium-facing surface S to generate the writing magnetic field spreading outwardly from the medium-facing surface S.

The thermally assisted magnetic head 21 described above has the slider substrate 220 having the medium-facing surface S, the first surface 2201 located on the opposite side to the medium-facing surface S, and the side surfaces located between the medium-facing surface and the first surface 2201; the core 35 of the planar waveguide having the light exit face 353 on the medium-facing surface side; the magnetic head portion 32 having the magnetic recording element 34 in proximity to the light exit face 353 and fixed to one of the side surfaces of the slider substrate 220; the light source support substrate 230 having the second surface 2300 fixed to the first surface 2201; and the light emitting element 40 facing the light entrance face 354 of the core 35 and fixed to the light source support substrate 230 (cf. FIG. 4). The term “proximity” refers to a distance defined as follows: before a recording region R of the magnetic recording medium heated by the light exit face 353 returns to its original temperature, the magnetic field from the magnetic recording element 34 can be applied to the heated recording region. The core 35 has the constant thickness in the X-axis direction and a quadrangular XY cross section.

Since the laser diode 40 is fixed to the light source support substrate 230 and the first surface 2201 of the slider substrate 220 is fixed to the second surface 2300 of the light source support substrate 230, the slider substrate 220 and the laser diode 40 are kept in a fixed positional relation. Since the laser diode 40 faces the light entrance face 354 of the core, the long-distance propagation of light as in the conventional technology is avoided, so that the emitted light from the light emitting element can be guided to the medium-facing surface, while permitting some mounting error and coupling loss of light.

FIG. 8 is a perspective view of the near-field light generator (plasmon probe) 36 as viewed from the medium-facing surface S.

The near-field light generator 36 is of a triangular shape when viewed from the medium-facing surface S, and is made of an electroconductive material. The base 36 d of the triangle is arranged in parallel with the integration surface 2202 of the slider substrate 220 or in parallel with the track width direction, and the vertex 36 c facing the base is arranged on the main magnetic pole layer 340 side of the electromagnetic coil element 34 with respect to the base 36 d; specifically, the vertex 36 c is arranged opposite to the leading edge E of the main magnetic pole layer 340. A preferred form of the near-field light generator 36 is an isosceles triangle whose two base angles at the two ends of the base 36 d are equal to each other.

The radius r of curvature at the vertex 36 c of the near-field light generator 36 is preferably 5-100 nm. The height H36 of the triangle is preferably sufficiently smaller than the wavelength of incident laser light and preferably 20-400 nm. The width W of the base 36 d is preferably sufficiently smaller than the wavelength of incident laser light and preferably 20-400 nm. The angle β of the vertex 36 c is, for example, 60°.

The thickness T36 of the near-field light generator 36 is preferably 10-100 nm.

When the near-field light generator 36 is disposed on the light exit face 353 of the core 35, the electric field is concentrated near the vertex 36 c of the near-field light generator 36 and the near-field light is generated from near the vertex 36 c toward the medium.

The near-field light generally has the maximum intensity at the border of the near-field light generator 36 when viewed from the medium-facing surface S, though it depends upon the wavelength of the incident laser light and the shape of the core 35. Particularly, the present embodiment is so arranged that the electric field vector of the light arriving at the near-field light generator 36 is directed in the stack direction (X-direction) of the laser diode 40. Therefore, radiation of the strongest near-field light occurs near the vertex 36 c. Namely, the part facing the vicinity of this vertex 36 c becomes a major heat-acting portion in the thermal assist action to heat a portion of the recording layer of the magnetic disk with light.

Since the electric field intensity of this near-field light is immeasurably stronger than that of the incident light, this very strong near-field light rapidly heats the opposed local part of the surface of the magnetic disk. This reduces the coercive force of this local part to a level allowing writing with the writing magnetic field, whereby writing with the electromagnetic coil element 34 becomes feasible even with use of the magnetic disk of a high coercive force for high-density recording. The near-field light penetrates to the depth of about 10-30 nm from the medium-facing surface S toward the surface of the magnetic disk. Therefore, under the present circumstances where the levitation amount is 10 nm or less, the near-field light can reach the recording layer part sufficiently. The width in the track width direction and the width in the medium-moving direction of the near-field light generated in this manner are approximately equal to the aforementioned reach depth of the near-field light, and the electric field intensity of this near-field light exponentially decreases with increase in the distance; therefore, the near-field light can heat the recording layer part of the magnetic disk in an extremely localized area.

FIGS. 9 to 13 are the results of simulation of relationship between wavelength λ (nm) of incident light to the near-field light generator 36 and intensity I (a.u.) of near-field light. As a condition for the simulation, the angle β at the vertex 36 c of the near-field light generator 36 was 60°. The material of the near-field light generator 36 in each sample was Al, Cu, Ag, Au, or Au in the order of FIGS. 9 to 13. The height H36 was 100 nm in all the samples of FIGS. 9 to 12, and was 200 nm in the sample of FIG. 13.

As shown in FIGS. 9 to 13, it is understood that the intensity of near-field light has a peak value at a specific wavelength of incident light. It is seen from the results of FIGS. 9 to 12 that even in the same shape of the near-field light generator 36, the wavelength of incident light at the peak of intensity of near-field light differs depending upon kinds of the metal material forming the near-field light generator 36. Specifically, where the length H36 of the near-field light generator 36 is 100 nm, the wavelength of incident light at the maximum intensity of near-field light is 390 nm, 640 nm, 560 nm, or 630 nm in the order of Al, Cu, Ag, or Au, respectively, as the metal material forming the near-field light generator 36.

It is also found from the results of FIGS. 12 and 13 that with the same metal material forming the near-field light generator 36, the wavelength of incident light at the peak of intensity of near-field light differs depending upon the shapes of the near-field light generator 36. Specifically, where the metal material forming the near-field light generator 36 is Au, the wavelength of incident light at the maximum intensity of near-field light is 630 nm or 830 nm in the order of 100 nm or 200 nm, respectively, as the length H36 of the near-field light generator 36.

As apparent from this simulation result, the wavelength of incident light at the peak of intensity of near-field light can be determined in a wide range by properly selecting the shape and metal material of the near-field light generator 36. In the present embodiment, then, the shape and metal material of the near-field light generator 36, the type of the laser diode 40, and others are selected so as to satisfy the relation of λin<λmax, where λin is the wavelength of the emitted light from the laser diode 40 immediately before the emitted light reaches the near-field light generator 36 and λmax is the wavelength of irradiating light capable of generating the near-field light at the highest intensity when the near-field light generator 36 is irradiated with the irradiating light at a constant intensity (i.e., the wavelength of irradiating light at which the efficiency of generation of near-field light from the near-field light generator 36 is maximum when it is irradiated with the irradiating light). For example, in the case where the near-field light generator 36 is one of the shape and material under the simulation condition shown in FIG. 9, the value of λin is set to less than 390 nm, preferably, 300-390 nm.

The wavelength λin immediately before the emitted light from the laser diode 40 reaches the near-field light generator 36 is a value obtained by dividing the value of wavelength λ_(L) of the emitted light immediately after emission from the laser diode 40, by a value of the refractive index n of the material forming the core 35, in the present embodiment. Namely, λin=λ_(L)/n.

As described above, by selecting the shape and metal material of the near-field light generator 36 and the type of the laser diode 40, it is feasible to adequately prevent the reduction in the intensity of near-field light even if the temperature of the laser diode 40 increases to decrease the intensity of the emitted light thereof during execution of thermally assisted magnetic recording. Namely, a laser diode generally decreases the intensity of its emitted light and shifts the wavelength of the emitted light to the longer wavelength side with increase in the temperature of the element. In the present embodiment, therefore, the wavelength of emitted light is shifted to the longer wavelength side so as to increase the efficiency of generation of near-field light even if the intensity is decreased of the emitted light from the laser diode 40. As a result, the reduction in the intensity of emitted light from the laser diode 40 is compensated for by the increase in the efficiency of generation of near-field light from the near-field light generator 36, whereby the reduction in the intensity of near-field light can be adequately prevented. Then the recording region R of the magnetic recording medium is fully heated to decrease the coercive force thereof sufficiently, whereby occurrence of writing failure can be adequately prevented.

The prevention of the reduction in the intensity of near-field light can also be achieved by placing a temperature detector near the laser diode 40 and adjusting the intensity of emitted light by feeding the detection result back to the power supply unit of the laser diode 40 on the basis of measured temperature. However, when this method is employed, the apparatus configuration becomes complicated and the yield in production can decrease. In contrast to it, the present embodiment can achieve the effect equivalent to that by the adjustment of intensity of emitted light from the laser diode 40, simply by properly selecting the shape and metal material of the near-field light generator 36, the type of the laser diode 40, and the material forming the core 35, without need for provision of a special member such as the temperature detector. For this reason, the apparatus configuration is not complicated and the problem of decrease in the yield in production does not arise.

(Light Source Unit)

The components of the light source unit 23 in the thermally assisted magnetic head 21 will be described below again with reference to FIGS. 3 and 4.

The light source unit 23 mainly has a light source support substrate 230 and a laser diode (light emitting element) 40 whose contour is platelike.

The light source support substrate 230 is a substrate of AlTiC (Al₂O₃—TiC) or the like and has the bond surface 2300 bonded to the back surface 2201 of the slider substrate 220. A heat insulation layer 230 a of alumina or the like is formed on the bond surface 2300. An insulating layer 41 of an insulating material such as alumina is disposed on an element forming surface 2302 being one side surface when the bond surface 2300 is regarded as a bottom surface. The electrode pads 47, 48 are formed on this insulating layer 41, and the laser diode 40 is fixed on the electrode pad 47.

The electrode pads 47, 48 are formed for driving of laser, on a surface 411 intersecting with the front surface of the insulating layer 41 and with the medium-facing surface S and, in other words, they are formed on the surface 411 parallel to the integration surface 2202 of the slider substrate 220.

The electrode pad 47, as shown in FIG. 4, is electrically connected through a via hole 47 a provided in the insulating layer 41, to the light source support substrate 230. The electrode pad 47 also functions as a heat sink for leading heat during driving of the laser diode 40 through the via hole 47 a to the light source support substrate 230 side.

The electrode pad 47, as shown in FIG. 3, is formed so as to extend in the track width direction in the central region of the surface 411 of the insulating layer 41. On the other hand, the electrode pad 48 is formed at a position separate in the track width direction from the electrode pad 47. Each of the electrode pads 47, 48 further extends toward the flexure 201 side, for connection with the flexure 201 by solder reflow.

The electrode pads 47, 48 are electrically connected to the electrode pads 247, 248 of the flexure 201, respectively, by reflow soldering, whereby the light source can be driven. Since the electrode pad 47 is electrically connected to the light source support substrate 230 as described above, the potential of the light source support substrate 230 can be controlled, for example, to the ground potential by the electrode pad 247.

The electrode pads 47, 48 can be comprised, for example, of layers of Au, Cu, or the like made in the thickness of about 1-3 μm and by vacuum evaporation, sputtering, or the like, which are formed, for example, through a ground layer of Ta, Ti, or the like about 10 nm thick.

The laser diode 40 is electrically connected onto the electrode pad 47 by a solder layer 42 (cf. FIG. 4) of an electrically conductive solder material such as Au—Sn. At this time, the laser diode 40 is located relative to the electrode pad 47 so as to cover only a part of the electrode pad 47.

FIG. 14 is a perspective view of the laser diode 40.

The laser diode 40 may have the same structure as the one normally used for an optical disk storage, and, for example, has a structure in which the following layers are stacked in order: an n-electrode 40 a; an n-GaAs substrate 40 b; an n-InGaAlP cladding layer 40 c; a first InGaAlP guide layer 40 d; an active layer 40 e consisting of multiple quantum wells (InGaP/InGaAlP) or the like; a second InGaAlP guide layer 40 f; a p-InGaAlP cladding layer 40 g; an *n-GaAs current blocking layer 40 h; a p-GaAs contact layer 40 i; a p-electrode 40 j. Reflecting films 50 and 51 of SiO₂, Al₂O₃, or the like for exciting oscillation by total reflection are deposited before and after cleavage faces of the multilayer structure, and an aperture is provided at the position of the active layer 40 e in one reflecting film 50, at an output end 400 for emission of laser light. The laser diode 40 of this configuration emits laser light from the output end 400 when a voltage is applied thereto in the film thickness direction.

Concerning the wavelength λ_(L) of the emitted laser light, the laser diode to emit the laser light of the appropriate wavelength λ_(L), is selected in consideration of the shape and metal material of the near-field light generator 36 and the refractive index n of the material forming the core 35, as described above. Namely, the relation of λin<λmax is satisfied, where λin is the wavelength of the emitted light from the laser diode 40 immediately before it reaches the near-field light generator 36, and λmax is the wavelength of irradiating light capable of generating the near-field light at the highest intensity when the near-field light generator 36 is irradiated with the irradiating light at a constant intensity.

The size of the laser diode 40 is, for example, the width (W40) of 200-350 μm, the length (depth L40) of 250-600 μm, and the thickness (T40) of about 60-200 μm, as described above. The width W40 of the laser diode 40 can be decreased, for example, to about 100 μm, while the minimum thereof is a spacing between opposed ends of the current blocking layer 40 h. However, the length of the laser diode 40 is the quantity associated with the electric current density and thus cannot be decreased so much. In either case, the laser diode 40 is preferably dimensioned in a sufficient size, in consideration of handling during mounting.

A power supply in the hard disk drive can be used for driving of this laser diode 40. In practice, the hard disk drive is usually equipped, for example, with the power supply of about 2 V, which is a sufficient voltage for the lasing operation. The power consumption of the laser diode 40 is also, for example, approximately several ten mW, which the power supply in the hard disk drive can fully provide.

The n-electrode 40 a of the laser diode 40 is fixed to the electrode pad 47 by the solder layer 42 such as AuSn (cf. FIG. 4). The laser diode 40 is fixed to the light source support substrate 230 so that the output end (light emission face) 400 of the laser diode 40 is directed downward (in the −Z-direction) in FIG. 4, i.e., so that the output end 400 becomes parallel to the bond surface 2300; whereby the output end 400 can face the light entrance face 354 of the waveguide 35 of the slider 22. In practical fixing of the laser diode 40, for example, an evaporated film of AuSn alloy is deposited in the thickness of about 0.7-1 μm on the surface of the electrode pad 47, the laser diode 40 is mounted thereon, and thereafter it is heated to be fixed, to about 200-300° C. by a hot plate or the like under a hot air blower.

The electrode pad 48 is electrically connected through a bonding wire to the p-electrode 40 j of the laser diode 40. It is also possible to adopt a connection method not using the bonding wire, in which the insulating layer 41 is provided with a level difference to decrease the distance between the electrode pad 48 and the p-electrode 40 j of the laser diode 40 and these are electrically connected by a solder such as AuSn. The electrode connected to the electrode pad 47 may also be the p-electrode 40 j, instead of the n-electrode 40 a, and in this case, the n-electrode 40 a is connected through a bonding wire to the electrode pad 48.

In the case of soldering with the aforementioned AuSn alloy, the light source unit is heated, for example, to the high temperature of about 300° C., but according to the present invention, this light source unit 23 is produced separately from the slider 22; therefore, the magnetic head portion in the slider is prevented from being adversely affected by this high temperature.

The back surface 2201 of the aforementioned slider 22 and the bond surface 2300 of the light source unit 23 are bonded, for example, with an adhesive layer 44 such as a UV cure type adhesive (cf. FIG. 4) and the output end 400 of the laser diode 40 is arranged opposite to the light entrance face 354 of the waveguide 35.

The configurations of the laser diode 40 and the electrode pads do not always have to be limited to those in the above-described embodiment, of course, and, for example, the laser diode 40 may be one of another configuration using other semiconductor materials, such as GaAlAs type materials. Furthermore, it is also possible to use any other brazing material, for the soldering between the laser diode 40 and the electrodes. Yet furthermore, the laser diode 40 may be formed directly on the unit substrate by epitaxially growing the semiconductor materials.

(Production Method)

Subsequently, a method of producing the thermally assisted magnetic head described above will be described below briefly.

First, the slider 22 is produced. Specifically, the slider substrate 220 is prepared, the MR effect element 33 and interelement shield layer 148 are formed by well-known methods, and the insulating layer 38 of alumina or the like is further formed as a ground layer.

Subsequently, the waveguide 35 and near-field light generator 36 are formed. This process will be described in detail with reference to FIGS. 15 and 16.

FIGS. 15 and 16 are perspective views to illustrate an embodiment of the method of forming the waveguide 35 and the near-field light generator 36.

In the first step, as shown in FIG. 15A, a dielectric film 35 a of Ta₂O₅ or the like with the refractive index higher than that of the insulating layer 38 a, which will be a part of the waveguide 35, is first deposited on the insulating layer 38 a of Al₂O₃ or the like, a metal layer 36 a of Au or the like is then deposited thereon, and a resist pattern 1002 depressed for liftoff in the bottom part is formed thereon.

In the next step, as shown in FIG. 15B, unnecessary portions of the metal layer 36 a are removed except immediately below the resist pattern 1002 by ion milling or the like, thereby forming a pattern of the metal layer 36 a of a trapezoid shape wider in the bottom as deposited on the dielectric film 35 a.

In the subsequent step, as shown in FIG. 15C, the resist pattern 1002 is removed, and a part of each slope is removed from the two slope sides of the metal layer 36 a of the trapezoid shape by ion milling or the like, to form the metal layer 36 a in a triangular sectional shape.

Subsequently, as shown in FIG. 15D, a dielectric film 35 b of the same material as the dielectric film 35 a is deposited on the dielectric film 35 a so as to cover the metal layer 36 a, a resist pattern 1003 for formation of the end face of the metal layer 36 a is laid on the side where the medium-facing surface will be formed, the metal layer 36 a and the dielectric film 35 b are removed by ion milling or the like, from the side opposite to the side where the medium-facing surface will be formed, as shown in FIG. 16A, and thereafter a dielectric film 35 c of the same material as the dielectric film 35 b is deposited on the removed portion.

Furthermore, as shown in FIG. 16B, a dielectric film 35 d of the same material as the dielectric film 35 b is further deposited on the dielectric films 35 b, 35 c, and the dielectric films 35 a, 35 b, 35 c, 35 d are patterned so as to achieve a predetermined width, thereby almost completing the waveguide 35.

Thereafter, as shown in FIG. 16C, an insulating layer 38 b of the same material as the insulating layer 38 a is further formed so as to cover the waveguide 35, thereby completing the insulating layer 38 as a cladding layer. Then lapping is performed by a predetermined distance from the side where the metal layer 36 a is exposed, as described later, to form the near-field light generator 36 of the predetermined thickness and the medium-facing surface S.

The above steps can form the waveguide 35 with the near-field light generator 36.

After that, the electromagnetic coil element 34 is formed by the well-known method as shown in FIG. 4, and then the insulating layer 38 of alumina or the like is formed. Furthermore, the electrode pads 371 and others for connection are formed and thereafter lapping of the air bearing surface and the back surface thereof is performed to complete the slider 22. After this step, tests of the electromagnetic coil element 34 and the MR effect element 33 of slider 22 are conducted for each slider, to select a nondefective product.

Subsequently, the light source unit 23 is produced. In the first step, as shown in FIG. 4, the light source support substrate 230 of AlTiC or the like is prepared, the heat insulation layer 230 a, insulating layer 41, and electrode pads 47, 48 are formed on the surfaces of the substrate by well-known methods, the laser diode 40 is fixed on the electrode pad 47 by an electrically conductive solder material such as AuSn, and thereafter the substrate is shaped into a predetermined size by separation by cutting or the like. This completes the light source unit 23. The light source unit obtained in this manner is also subjected to characteristic evaluation of the laser diode, particularly, observation of a profile of drive current by a high-temperature continuous conduction test, to select one considered to have a sufficiently long life.

After that, as shown in FIG. 17A, a UV cure type adhesive 44 a is applied onto either or both of the bond surface 2300 of the light source unit 23 as a nondefective unit and the back surface 2201 of the slider 22 as a nondefective unit. The UV cure type adhesive can be a UV cure type epoxy resin, a UV cure type acrylic resin, or the like.

Then, as shown in FIG. 17B, the bond surface 2300 of the light source unit 23 and the back surface 2201 of the slider 22 are laid on each other, and then the laser diode 40 is activated with application of a voltage between the electrode pads 47, 48, and a photodetector DT is opposed to the light exit face 353 of the waveguide 35. The light source unit 23 and the slider 22 are relatively moved in directions of arrows in FIG. 17B to find out a position where the output from the photodetector DT becomes maximum. At that position, UV light is applied from the outside onto the UV cure type adhesive to cure the UV cure type adhesive 44 a, which can bond the light source unit 23 and the slider 22 to each other in a state in which the optical axis of the laser diode is aligned with the optical axis of the waveguide 35.

Subsequently, the action of the thermally assisted magnetic head 21 according to the present embodiment will be described below.

During a writing or reading operation, the thermally assisted magnetic head 21 hydromechanically floats up by a predetermined levitation amount above the surface of the rotating magnetic disk (medium) 10. On this occasion, the ends on the medium-facing surface S side of the MR effect element 33 and the electromagnetic coil element 34 are opposed through a small spacing to the magnetic disk 10, thereby implementing readout by sensing of a data signal magnetic field and writing by application of a data signal magnetic field.

On the occasion of writing of a data signal, the laser light having propagated from the light source unit 23 through the core 35 reaches the near-field light generator 36, whereupon the near-field light generator 36 generates the near-field light. This near-field light enables execution of the thermally assisted magnetic recording.

By adopting the thermally assisted magnetic recording, it also becomes feasible to achieve, for example, the recording density of 1 Tbits/in² order, by performing writing on the magnetic disk of a high coercive force by means of the thin film magnetic head for perpendicular magnetic recording to record recording bits in an extremely fine size.

The present embodiment uses the light source unit 23, so that the laser light propagating in the direction parallel to the layer surface of the core 35 can be made incident to the light entrance face (end face) 354 of the core 35 of the slider 22. Namely, the laser light of appropriate size and direction can be surely supplied in the thermally assisted magnetic head 21 having the configuration in which the integration surface 2202 and the medium-facing surface S are perpendicular to each other. As a result, it is feasible to implement the thermally assisted magnetic recording with high heating efficiency of the recording layer of the magnetic disk.

Since in the present embodiment the magnetic head portion 32 is fixed to the slider substrate 220 and the laser diode 40 as the light source is separately fixed to the light source support substrate 230, the thermally assisted magnetic head 21 as a nondefective product can be produced with a good yield by individually testing each of the electromagnetic coil element 34 fixed to the slider substrate 220 and the laser diode 40 fixed to the light source support substrate 230, and thereafter fixing the slider 22 as a nondefective unit and the light source unit 23 as a nondefective unit to each other.

Since the magnetic head portion 32 is disposed on the side surface of the slider substrate 220, the electromagnetic coil element 34, the MR effect element 33, and others of the magnetic head portion 32 can be readily formed by the production methods of the conventional thin film magnetic heads.

Furthermore, since the laser diode 40 is located at the position apart from the medium-facing surface S and near the slider 22, it is feasible to suppress the adverse effect of the heat generated from the laser diode 40, on the electromagnetic coil element 34, the MR effect element 33, etc., and the possibilities of contact or the like between the laser diode 40 and the magnetic disk 10, to reduce the propagation loss of light because of the dispensability of an optical fiber, a lens, a mirror, etc., and to simplify the structure of the entire magnetic recording apparatus.

Since in the present embodiment the heat insulation layer 230 a is formed on the back surface of the light source support substrate 230, the heat generated from the laser diode 40 is less likely to be transferred to the slider 22.

In the above embodiment the slider substrate 220 and the light source support substrate 230 were the substrates of the same material of AlTiC, but it is also possible to use substrates of different materials. In this case, where the thermal conductivity of the slider substrate 220 is λs and the thermal conductivity of the light source support substrate 230 is λl, they are preferably selected to satisfy λs<λl. This facilitates the transfer of the heat generated by the laser diode 40, through the light source support substrate 230 to the outside while minimizing the transfer of the heat to the slider substrate 220.

The sizes of the slider 22 and the light source unit 23 are arbitrary, but the slider 22 may be, for example, a so-called femtoslider having the width of 700 μm in the track width direction×length (depth) of 850 μm×thickness of 230 μm. In this case, the light source unit 23 can have the width and length approximately equal to them. In fact, for example, the typical size of the ordinary laser diode is approximately the width of 250 μm×length (depth) of 350 μm×thickness of 65 μm, and the laser diode 40 of this size can be adequately mounted, for example, on the side surface of the light source support substrate 230 of this size. It is also possible to make a groove in the bottom surface of the light source support substrate 230 and locate the laser diode 40 in this groove.

The spot of the far field pattern (the far field pattern) of the laser light reaching the light entrance face 354 of the waveguide 35 can be made in the size in the track width direction, for example, of about 0.5-1.0 μm and the size perpendicular to the foregoing size, for example, of about 1-5 μm. In correspondence thereto, the thickness T35 of the waveguide 35 receiving this laser light is preferably, for example, about 2-10 μm so as to be larger than the spot and the width (W35) in the track width direction of the waveguide 35 is preferably, for example, about 1-200 μm.

The electromagnetic coil element 34 may be one for longitudinal magnetic recording. In this case, a lower magnetic pole layer and an upper magnetic pole layer are provided instead of the main magnetic pole layer 340 and the auxiliary magnetic pole layer 344, and a writing gap layer is interposed between the ends on the medium-facing surface S side of the lower magnetic pole layer and the upper magnetic pole layer. Writing is implemented by a leakage magnetic field from the position of this writing gap layer.

The shape of the near-field light generator is not limited to the one described above, either, and it can also be, for example, a trapezoid shape resulting from truncation of the vertex 36 c, instead of the triangular shape. It is also possible to adopt a so-called “bow tie type” structure in which a pair of sheets of a triangular shape or a trapezoidal shape are opposed to each other with their vertices or shorter sides being spaced by a predetermined distance.

FIG. 18 is a perspective view of near-field light generators 36 of the “bow tie type” structure. A pair of near-field light generators are arranged opposite to each other along the X-axis and their vertices 36 c are opposed to each other with a predetermined spacing in between. In this “bow tie type” structure, a very strong electric field is concentrated in the central region between the vertices 36 c to generate near-field light.

It is also possible to adopt a configuration without the light source support substrate 230. A specific example of that case is shown in FIG. 19.

FIG. 19 is a sectional view of a magnetic head according to a modification example of the aforementioned embodiment and corresponds to FIG. 4 in the aforementioned embodiment. This magnetic head 21 a is not provided with the light source support substrate 230, different from that in the aforementioned embodiment. Among the insulating layers (claddings) 38 provided on both sides in the X-direction of core 35, the Z-directional height of the one 38 a located in the −X-direction with respect to the core 35 is lower than in the aforementioned embodiment. A diffraction grating portion 35 a is provided on a side face of the Z-directional end of the core 35. A mirror portion 39 is provided on the upper part of the insulating layer 38 a.

In this magnetic head 21 a, emitted light 60 from the laser diode 40 travels from the X-direction in the −X-direction in FIG. 19, is reflected by the mirror portion 39, and then is incident to a light entrance face 354 a of the diffraction grating portion 35 a. The diffraction grating 35 a has the effect of bending the light incident to the light entrance face 354 a, into the −Z-direction in FIG. 19, whereby the emitted light 60 from the laser diode is guided into the core 35. In this case, the laser diode can be located, for example, on the upper surface of HGA 17, drive arm 14, or pivot bearing shaft 16 in FIG. 1. This configuration can also achieve the effect of the present invention.

It is also possible to adopt a configuration without the core 35, wherein a transparent portion of a transparent material for substantially transmitting the emitted light from the laser diode is provided in the core part in the magnetic head portion 32 and wherein the emitted light is focused by a lens or the like to travel through the transparent portion and irradiate the near-field light generator 36.

The coil layer 342 is one layer in FIG. 4 and others, but it may be two or more layers, or a helical coil.

The heat insulation layer 230 a may be formed on the back surface 2201 of the slider substrate 220, and the present invention can also be carried out without the heat insulation layer.

The bonding between the light source unit 23 and the slider 22 can also be implemented with any adhesive other than the UV cure type adhesive, e.g., with a solder layer of AuSn or the like which was used in the bonding between the laser diode 40 and the electrode pad 47.

In the above-described example the linear waveguide was used as the shape of the core 35, but it may also be a parabolic waveguide whose contour in the YZ plane is a parabola, while the near-field light generator is located at the position of its focus. The contour in the YZ plane may also be an elliptical or other shape. The above-described thermally assisted magnetic head and hard disk drive with the HGA are able to prevent the insufficient heating of the recording medium even if the intensity of the emitted light is lowered due to the rise in the temperature of the laser diode element during the recording operation.

It should be noted that the above-described embodiments all were described as illustrative of the present invention but not restrictive of the invention, and that the present invention can also be carried out in a variety of other modification and change forms. Therefore, the scope of the present invention should be defined by the scope of claims and scope of equivalents thereof only. 

1. A thermally assisted magnetic head comprising: a slider substrate having a medium-facing surface, a first surface located opposite to the medium-facing surface, and side surfaces located between the medium-facing surface and the first surface; a magnetic head portion having a near-field light generator on the medium-facing surface side, and a magnetic recording element located in proximity to the near-field light generator, the magnetic head portion being fixed to one of the side surfaces of the slider substrate; and a laser diode element a relative position of which to the slider substrate is fixed so that emitted light thereof can reach the near-field light generator; wherein a relation of λin<λmax is satisfied, where λin is a wavelength of the emitted light from the laser diode element immediately before the emitted light reaches the near-field light generator, and λmax is a wavelength of irradiating light at which an efficiency of generation of near-field light generated from the near-field light generator is maximum when the near-field light generator is irradiated with the irradiating light.
 2. The thermally assisted magnetic head according to claim 1, wherein the magnetic head portion further has a core of a planar waveguide including a light exit face on which the near-field light generator is formed, and wherein the emitted light from the laser diode element is incident to a light entrance face of the planar waveguide.
 3. The thermally assisted magnetic head according to claim 2, further comprising a light source support substrate having a second surface fixed to the first surface of the slider substrate, wherein the light entrance face is formed in a surface opposite to the light exit face, and wherein the laser diode element is fixed to the light source support substrate so as to face the light entrance face.
 4. A head gimbal assembly comprising: the thermally assisted magnetic head as defined in claims 1; and a suspension supporting the thermally assisted magnetic head.
 5. A hard disk drive comprising: the head gimbal assembly as defined in claim 4; and a magnetic recording medium facing the medium-facing surface. 